Industrial Ammonia Production : background of industrial ammonia production RCMC Simulation Background : basis for the RCMC technique RCMC Simulation Algorithm : break-down of the algorithm RCMC Simulation Assignment : details of the simulation assignment Reporting the Results : necessary values that need to be reported
The industrial production of ammonia is traditionally carried out with an iron
catalyst in order to enhance the rate of ammonia formation. Additionally, the
reaction temperatures for ammonia production are typically 500-700K in order to
further increase the reaction rate. However, there is a major drawback to using
these elevated temperatures. Ammonia synthesis is an exothermic reaction, and
so the equilibrium yield is decreased as the temperature is increased.
To compensate for the decreased yield at these elevated temperatures, the
ammonia synthesis processes is conducted at high pressures. Since the
production of NH3 from N2 and H2 is a reaction that decreases in mole number (4
moles -> 2 moles), increasing the density or pressure on the reaction shifts
the equilibrium towards the NH3, which counters the effect of the increased
temperature. The pressures employed for this process in industry are around 100
bar, so needless to say, this is a very non-ideal environment.
Computer simulations are an ideal tool for dealing with such complex, non-ideal
systems. Furthermore, the RCMC simulation technique can be easily applied to
the ammonia system in order to calculate the yield of this reaction as a
function of temperature and pressure (while holding constant the overall N:H
ratio in the system).
RCMC
Simulation Background
The reactive canonical Monte Carlo (RCMC) algorithm is essentially a modified
version of grand canonical Monte Carlo, which has been adapted to simulate
chemical reaction equilibria. The main difference is that in addition to
particle diplacements and reorientation, there are now FORWARD and REVERSE
reaction steps (which are simply combinations of particle creation and
destruction moves in the simulation box). The forward and reverse reaction steps
are implemented to insure that the chemical reaction equilibria between the
reactants and the products is maintained, i.e.:
The above equation states that the stoichiometric
coefficient of each component (i) times the chemical potential of each
component (i) is equal to zero. This will be true for a chemical
reaction at equilibrium in a single-phase or a two-phase system.
RCMC Simulation Algorithm
The main steps of the RCMC method are listed below, as applied specifically to
the ammonia synthesis reaction:

· Attempt a random particle displacement or reorientation
· Perform a random change in the volume (if a constant pressure
simulation is desired)
· Perform a FORWARD reaction step (N2 + 3H2 => 2NH3)
+ Randomly choose one N2 and three H2 molecules in the
simulation box
+ Randomly delete two of the four chosen molecules from the
simulation box
+ Change the remaining two molecules into two ammonia
molecules, with a random orientation
+ Evaluate the acceptance of this move with the appropriate
transition probability
+ If the move is rejected, revert to the previous
configuration, otherwise accept the move
· Perform a REVERSE reaction step (2NH3 => N2 + 3H2)
+ Randomly choose two NH3 molecules in the simulation box
+ Replace each ammonia molecule with either an N2 or H2
+ Insert two additional molecules randomly into the fluid,
so that a total of one N2 and three H2 have been added
+ Evaluate the acceptance of this move with the appropriate
transition probability
+ If the move is rejected, revert to the previous
configuration, otherwise accept the move
The forward and reverse reaction steps must be chosen with
equal probability in order to maintain microscopic reversability in the system.
RCMC Simulation Assignment
Your assignment is to calculate the yield (mole fraction of NH3) of the ammonia
synthesis reaction at a specified temperature and pressure. Your individual
assignment is listed below.
|
User |
Temperature/K |
Pressure/bar |
|
User |
Temperature/K |
Pressure/bar |
|
sm_795_2 |
573.15 |
100 |
|
sm_795_11 |
623.15 |
160 |
|
sm_795_3 |
573.15 |
120 |
|
sm_795_12 |
623.15 |
180 |
|
sm_795_4 |
573.15 |
140 |
|
sm_795_13 |
623.15 |
200 |
|
sm_795_5 |
573.15 |
160 |
|
sm_795_14 |
673.15 |
100 |
|
sm_795_6 |
573.15 |
180 |
|
sm_795_15 |
673.15 |
120 |
|
sm_795_7 |
573.15 |
200 |
|
sm_795_16 |
673.15 |
140 |
|
sm_795_8 |
623.15 |
100 |
|
sm_795_17 |
673.15 |
160 |
|
sm_795_9 |
623.15 |
120 |
|
sm_795_18 |
673.15 |
180 |
|
sm_795_10 |
623.15 |
140 |
|
sm_795_19 |
673.15 |
200 |
Obtain the Necessary Files
· You will need the file: ammonia.inc (this is a file
which includes the global variables)
· You will need the file: tp_input.dat (this file
contains the input paramaters: temp, press, etc.)
· The fortran code that you will use for this assignment is: ammonia.f90
> chmod +x run_ammonia
> run_ammonia file
Then submit the job file to the batch queue using
> qsub file.job
To run this program in the batch queue you will want to download run_ammonia. You can activate the script using
Set Up Your Individual Assignment
Changes will need to be made to the file "tp_input.dat".
· Line #1: Specifies the simulation temperature in
reduced units (with respect to the LJ parameters of nitrogen), with epsilon/kb
= 36.4 K and sigma = 0.332 nm. This will need to be modified to reflect your
assigned temperature.
· Line #2: Specifies the simulation pressure in
reduced units (again with respect to the LJ parameters of nitrogen). This will
need to be modified to reflect your assigned pressure.
· Line #3:
Specifies the initial density (again in reduced units). This will NOT need to
be modified.
· Line #4: Specifies the number of Monte Carlo steps for
equilibration. It should not be necessary to modify this value (100000). You
can check this by examining your output files after performing the simulation.
· Line #5: Specifies the total number of Monte Carlo moves
during the simulation. It should not be necessary to modify this value
(500000). Again, you can check this by examining your output fules after
performing the simulation.
Running the Simulation
· You can compile the fortran code with the the command "f90
ammonia.f90 -o ammonia"
· This will create an executable file named "ammonia" in
your current directory.
· You can run the code with the command "ammonia"
· Simulations typically require less than 30 minutes on sonoma.
Examining the Output
The following files will be created during the RCMC simulation:
· "am_output001.dat" - this files contains the pressure
and energy in the simulation at intervals of 500 Monte Carlo steps. The first
column is the number of MC steps, the second column corresponds to the
pressure/bars and the last column is the reduced energy per molecule. This file
can be looked at in Excel to see if the system was well-equilibrated.
· "am_xa0000001.dat" - this files contains the mole
fraction of ammonia in the simulation at intervals of 500 Monte Carlo steps.
This file can be looked at in Excel to see if the system was well-equilibrated.
· "am_status001.dat" - this file contains the final
averages from the simulation. This is where the average conversion, pressure,
energy, and average density can be collected.
Reporting the Results
Please report the following results:
· The average pressure (bars)
· Average mole fraction of NH3
· Average energy (J/mol)
· Average density (moles/L)